Efficient and Sustainable Manufacturing
About the Pilot
The Efficient and Sustainable Manufacturing (ESM) Pilot, launched in 2014, is an initiative that aims to foster the development of a robust European network of pilot plants. The primary objective of this initiative is to elevate the efficiency and sustainability of production processes in various aspects such as materials, enabling technologies, methods, processes, and standards. Led by Lombardia, Catalunya and Auvergne-Rhône-Alpes, the ESM pilot brings together 119 stakeholders and 23 regions.
The ESM Pilot pioneers a groundbreaking network of plants and infrastructure that goes beyond current capabilities. Its complexity and high innovation level cater to industrial applications that demand cutting-edge solutions. By providing companies with a testing ground for innovative ideas, the ESM Pilot allows them to validate concepts before committing to full-scale industrial implementation.
Activities & Long Term Goals
Aligning Industry and Regional Authorities: Bridging Dual Needs for Sustainable Manufacturing.
The ESM Pilot embraces a collaborative approach, collecting insights, needs and challenges from both industry and regional authorities. This dual perspective forms the foundation of our Pilot. We recognise the critical importance of political commitment at all levels, as it ensures that our actions and initiatives are fully supported and promoted by the relevant authorities. This commitment provides the necessary resources, regulations, and policies to enable the success of the pilot.
Moreover, the ESM Pilot thrives on a vibrant network of players. We welcome the active participation of all industrial stakeholders, clusters, research institutions, universities, and other relevant organisations. Their collective expertise and resources contribute to identifying the challenges, needs and priorities of sustainable and efficient manufacturing. Together, we transform these insights into concrete demonstration projects accompanied by business plans as well as potential funding and financing opportunities
Forging a sustainable industrialisation path: preserving our planet’s future.
The ESM Pilot excels in three critical areas, driving manufacturing excellence:
– Efficiency: Empowering companies to boost throughput, quality, and productivity. We optimise manufacturing processes, technologies, and products, while reducing costs.
– Sustainability: Championing manufacturing sustainability, we reduce emissions, waste generation, and resource consumption throughout the production lifecycle.
– Inclusion: We prioritise well-being, safety, and foster inclusive factory environments. Our approach considers human factors in designing manufacturing processes and technologies.
Co-Leading Regions
Lombardia
Catalunya
Randstad Region
Pilot Contacts
Elena Mossali
Lombardy region
Paolo Vercesi
Lombardy region
Joan Guasch
Catolonia region
Participating Regions
Auvergne-Rhône-Alpes
Baden - Württemberg
Basque Country
East And North Finland
East Netherlands
Emilia-Romagna
Flanders
Friuli Venezia Giulia- Lower Saxony
Navarre
Norte- Pays De La Loire
Saxony
Saxony-Anhalt
Scotland
Slovenia
South-Netherlands
Tampere Region
Upper Austria (Oberösterreich)
Wales
Wallonia
Demo Cases
Latest Updates
VInnovate Call 2025 Results: Strength in Numbers
In Europe’s industrial transformation, scale is everything. Companies and regions must internationalise partnerships, combine investments and bring technologies to market faster than any single territory could achieve alone. This is precisely where VInnovate operates....
Annual Report 2023: Bioeconomy
The report is available here.
Annual Report 2023: Hydrogen
The report is available here.
Annual Report 2023: Nano
The report is available here.
Annual Report 2023: ESM
The report is available here.
Annual Report 2023: Artificial Intelligence
The report is available here.
Demo Cases
Norte
Participating Regions
Saxony – Navarre – Baden – Württemberg – Slovenia
Demo Cases
The demo case Digital Transformation aims to support the development of Pilot lines of CPS-oriented flexible and agile assembly / manufacturing systems connected to digital and virtual factories, implementing advanced applications typical of Industry 4.0, such as predictive maintenance, augmented reality workspaces and energy consumption optimisation. A network of regional competence centers in CPS / IOT technologies meet here needs and requirements of innovation plants at EU scale, by providing advanced services through a common Innovation and Collaboration platform. Digital Transformation demo case will contribute to support companies (specifically SMEs) in scouting, experimenting and evaluating vendor-independent technological solutions for the optimization of their assembly / manufacturing processes by the execution of use cases in a pan-EU network of experimental facilities.
Leading regions
Lombardia – South-Netherlands – Tampere Region
Participating Regions
Catalunya – Norte – Saxony – Baden – Württemberg – Basque Country – Emilia-Romagna – Friuli – Venezia Giulia – East Netherlands – Slovenia – Navarre
Demo Cases
This demo-case is focusing on advanced sustainable surface treatments and material technologies for functional polymer components in various applications. It is aimed at deployment and integration of Networked Pilot lines and plants with processing and characterization capabilities for Sustainable polymer advanced surfaces manufacturing at large industrial scale, where to collaborate, validate and up-scale efficient, sustainable and economically competitive products and processes, are the objective of this pilot concept towards high TRL opportunities .
Leading regions
Catalunya
Participating Regions
Navarre – Baden – Württemberg – Slovenia – East Netherlands – Norte
Demo Cases
Objective: Integrate a multidisciplinary set of advanced and innovative enabling technologies and digital innovations in the field De-and Remanufacturing (TRL 7-8)
Exploit the regional Smart Specializations in synergic way to offer services to European end-users, mainly manufacturing companies, to solve specific sustainability-oriented problems related to their products






